đź“„ Meadery's Odoo Implementation Plan

Meadery Odoo Implementation Plan

Version: Draft 1.0

Scope: Inventory, Manufacturing, Sales, Reporting, Role-Based Access, Foundation for future POS and Integrations

1. Implementation Phases & Timeline

  1. Discovery & ROI Analysis (1 week)

    • Stakeholder workshops: Confirm goals, risks, main pain points, review as-is vs. to-be

    • Map processes using client’s language (“Main Warehouse”, “Event Stock”, “Rep Stock”)

    • Define initial KPIs: batch health, stock levels, bottling days

  2. Kick-Off & Solution Blueprint (1 week)

    • Align stakeholders on Odoo’s approach: minimal custom, iterative go-live

    • Present Odoo standard flows for Inventory, Manufacturing (MRP), and Sales

    • Define roles: SPoC (owner/admin), key users (Ops, Brewer, Admin, future Sales Reps)

  3. Implementation & Validation (Agile Cycles) (4-6 weeks)

    • Weekly sprints: configure, import sample data, train users, demo real-life flows

    • Core modules: Inventory, Manufacturing, Sales, Users & Security, Reporting

    • Optional/future: Accounting integration (QuickBooks), POS, Forecasting

  4. Data Import & Pre-Go-Live (1 week)

    • Import cleaned master data: products, BoMs, stock, users

    • User acceptance testing (UAT): run real batches, validate flows

  5. Go-Live & Hypercare (1 week)

    • Final validation, user access, backup plan, quick bug fixes

    • On-site/remote hypercare: support first production runs, quick tweaks

  6. Second Deployment & Continuous Improvement

    • Phase 2: Barcodes, Mobile, POS, deeper analytics

2. Business Requirements Mapping & Odoo Module Design

A. Inventory & Product Management

Odoo Modules: Inventory, Product, UoM, Lot/Serial

Key Specs:

  • Locations:

    • Main Warehouse

    • Kirkland Storage

    • Rep Stock (one per rep, e.g. “Gloria Stock”)

    • Event Stock (with subzones, e.g. for specific events)

    • Damage/Discounted, Committed Stock/Kegs

  • Multi-Location: Use Odoo’s multi-location config under Inventory > Settings

  • Batch/Lot Tracking: Enable for all raw materials and finished goods

  • Units of Measure:

    • 375ml, 750ml bottles, cases (12 or 6 bottles), 30ml sample vials, kegs (1/6bbl, 1/2bbl), sample packs

    • Configure UoM categories and mapping

  • Special Stock Handling:

    • Cold storage flag for future freezer (Yeast, Fruit)

    • Damage/Discount and Event subzones (Locations > Child Locations)

  • Access Control:

    • Only Owner/Admin, Ops, and Brewer manage inventory movements

    • Future: sales reps can check out their stock

B. Manufacturing / Production

Odoo Modules: Manufacturing (MRP), BoM, Work Orders, Quality, Studio

Key Specs:

  • Production Flow:

    • Brewing → Fermentation (multiple feeding stages) → Tank Split → Bottling/Kegging

    • Configure work centers: Remy Tank, Small Tanks, Bottling

    • BoMs for each product (ingredients: honey, yeast, fruit, etc., packaging: bottles, corks, labels, kegs)

    • Batch/Lot traceability for compliance: Record every batch with lot codes (Odoo’s Lot/Serial tracking)

  • Production Tracking:

    • Custom stages: Brewing, Feed 1/2/3, Gravity Checks, Tank Transfer, Fruit Add, Chilling, Sediment Removal, Bottling

    • Gravity readings: Use Odoo Studio to add fields for gravity/notes per batch

    • Compliance: Attach digital docs (COAs, permits) to each batch record

    • Yield/loss/waste: Enable scrap tracking in MRP

  • Quality Checks:

    • Add step for test results at each stage (use Odoo Quality module or Studio fields)

  • Approval Workflow:

    • Only Owner/Admin or Ops can approve production orders

C. Sales, Events, and Reporting

Odoo Modules: Sales, Events (future), Reporting, Dashboard

Key Specs:

  • Sales:

    • Sales Orders for wholesale, event sales

    • Track packaging formats (cases, kegs, sample packs) via product variants or UoMs

  • Event Stock:

    • Track outgoing event stock as internal transfers; subzones for each event

  • KPIs/Dashboards:

    • Stock levels by location, batch health (on-track/off-track), planned bottling days

    • Custom dashboard: Use Odoo’s dashboard app or pivot views

  • Compliance Reports:

    • Gallons made/sold per batch for federal/state reporting (use custom or Studio-generated reports)

  • Access Control:

    • 4 core users at launch; expand to sales reps for inventory check-out as phase 2

D. Procurement & Reordering

Odoo Modules: Purchase

Key Specs:

  • Key Vendors: e.g., Flying Bee Honey

  • Reordering Rules:

    • Trigger when 2 months’ supply left (manual at first, automated in phase 2)

    • Lead time of 1 month for critical ingredients

  • Forecasting:

    • Keep it simple now; enable advanced demand forecasting later as volume grows

E. Project Management

Odoo Modules: Projects, Tasks

Key Specs:

  • Track internal projects: art builds, maintenance, upgrades

  • Kanban and task assignment for project visibility

F. Accounting, POS & Integrations (Future Phases)

  • QuickBooks, Gusto:

    • No integration at launch; manual sync if needed

    • Prepare chart of accounts for future migration if required

  • POS:

    • Use Odoo POS for future tasting room, events, or online store

    • Record event summary sales as invoices for now; migrate POS when ready

  • Tax:

    • Continue manual; set up US sales tax rules in Odoo for reporting

3. Design Specifications

Data Migration:

  • Use Odoo’s standard import templates for:

    • Products and UoMs

    • BoMs

    • Opening inventory (by location, by lot if available)

    • Vendors, initial users

  • Clean data before import; only migrate essentials (no history unless required for compliance)

Configuration:

  • Enable Developer Mode for advanced settings

  • Activate multi-location, batch/lot tracking, UoM management, and appropriate access rights

  • Studio: Add gravity fields, batch notes, and compliance attachment fields as needed

  • Document all configuration in a shared Odoo knowledge base or wiki

Testing & Training:

  • Test all end-to-end flows: receiving → production → batch tracking → inventory moves → sales → reporting

  • Train key users (“train the trainer”), hands-on sessions with real scenarios

  • Prepare user guides for key flows (inventory intake, production order, bottling, compliance reports)

Go-Live Checklist:

  • Validate opening balances and batch records

  • Confirm user access and security

  • Backup database and set rollback plan

  • Hypercare: monitor first batches, provide daily support

4. Governance, Change Management & Risk Mitigation

  • Weekly status meetings with SPoC and project team

  • Change requests reviewed against standard-first principle

  • Risks: data import delays, resistance to change, reporting for compliance

  • Escalation: Project Leader → Steering Committee (if required)

  • Post-Go-Live: 2-week hypercare, monthly check-ins

5. Continuous Improvement & Future Phases

  • Evaluate barcoding/mobile, POS, forecasting once basics are stable

  • Review digital opportunities with management quarterly

  • Consider Odoo upgrades every 12-18 months; maintain test environment for safe updates

Appendix – Odoo Module Mapping Summary

Need Odoo App(s) Design Notes
Inventory/Stock Inventory Multi-location, batch tracking, UoM
Production/Manufacturing Manufacturing (MRP) Work orders, BoMs, lot/serial, Studio fields
Batch Tracking & Compliance Manufacturing, Quality, Docs Digital batch records, compliance docs
Sales & Event Tracking Sales, Inventory Event stock as sublocations, future POS
Reporting & Dashboards Reporting, Studio, Excel Pivot tables, Studio custom KPIs
Projects Project Internal tasks (art, maintenance)
Procurement Purchase Manual now, automate later
Access Control Settings, Users & Groups Role-based, future reps access